GCYFY Air-Blown Micro Fiber Optic Cable (2–144 Core) — Low-Friction HDPE for Microduct Jetting

Ultra-compact, gel-free microcable engineered for air-jet installation in 5/3.5 mm and similar microducts. Low-friction HDPE sheath, aramid reinforcement, and bend-tolerant G.652D/G.657 fibers maximize blowing distance and simplify upgrades in FTTx and access networks.

Description

Comparison between GCYFY air-blown micro fiber cable and traditional heavy-duty armored fiber cable showing size and structure differences

Product Overview

GCYFY is a lightweight, all-dielectric air-blown micro fiber optic cable optimized for microduct networks. The outer sheath uses a low-friction HDPE with surface grooves to enhance jetting performance, while gel-free construction speeds splicing and handling. Available as central-tube builds for 2–12 fibers and micro-distribution variants for higher counts. This technology is the preferred choice for future-proof FTTx networks in Europe, Southeast Asia, and advanced North American metropolitan areas.

Where it’s used

  • FTTx last-mile and access distribution in duct plants
  • Campus/backbone microduct systems where space is limited
  • Upgradeable routes that require staged fiber additions
  • Utility and SCADA microduct corridors

Why air-blown

  • Reuses the same microducts for future capacity; cables can be blown out/in.
  • Lower and more uniform installation stresses vs. pulling.
  • High fiber density in very small ducts, reducing civil works and storage.

Specifications

A) Construction & Materials (typical)

ItemValueNotes
Cable typeGCYFY air-blown microcableAll-dielectric
Fiber typesG.652D,G.657A1/A2Bend-tolerant options
Central tube (2–12F)PBT Ø1.5 mm,0.3 mm wallPer central-tube spec
Strength memberAramid yarnNon-metallic
Outer sheathLow-friction HDPE, blackGrooved surface for longer jetting
Overall OD (2–12F)≈2.5 mmTypical central-tube build
Cable weight (2–12F)≈2.5 kg/km
Sheath marking/lengthsMeter-marked; 1000–6000 m supply

B) Optical (typ., single-mode)

ParameterValue
Attenuation @1310/1550 nm≤0.40/≤0.30 dB/km (cabled)

C) Mechanical & Environmental (typical)

ParameterValue
Min. bend radius20D install / 10D static
Tensile (short)120 N (2–12F central-tube)
Crush1000 N/100 mm
Temperature (install/operate/store)−10…+40 °C / −30…+50 °C / −40…+60 °C
Qualification testsTension/bend/crush and thermal cycling per IEC 60794; Δα ≤0.05 dB typical after tests

D) Blowing Performance (reference, 5.0/3.5 mm duct)

FibersPressureTypical distanceTypical time
2–8F7–10 bar500–1000 m10–18 min
12F7–10 bar500–800 m15–20 min
Test benches: Plumett UM25, Ericsson, Catway FBT-1.1. Actuals depend on duct path and equipment.

E) Packaging (reference)

Fiber countStandard lengthsPan size (Ø×H)Gross weight
2–4F2000/4000/6000 mØ510×200/300 mm8–13 kg
6F2000/4000 mØ510×200/300 mm9–12 kg
8F2000/4000 mØ510×200/300 mm9–14 kg
12F1000–4000 mØ510×200/300 mm8–15 kg
Free-coiled pan packs for easy handling.

GCYFY air-blown micro fiber cable installed inside microducts, showing high-density microduct layout and jetting application

Key Benefits

  • Maximum fiber per duct: very small OD and gel-free design improve packing density and handling.
  • Low-friction jacket with grooves: increases jetting distance and consistency.
  • All-dielectric, aramid-reinforced: safe near power; no bonding/grounding.
  • Fast deployment and upgrades: blow today, add capacity later using the same microducts

Ideal Deployment Scenarios

The GCYFY cable is specifically engineered for regions with established microduct infrastructure, widely adopted in:

  • European FTTH Rollouts: Meeting stringent EU standards for high-density urban access networks.
  • Southeast Asia Smart Cities: Ideal for rapid broadband upgrades in densely populated areas like Singapore and Kuala Lumpur.
  • North American MDU & Campus Networks: Efficient for last-mile connections where conduit space is limited.

Options & Ordering

  • Fiber counts: 2,4,6,8,12 central-tube; higher counts (24–144) available as micro-distribution/stranded variants on request.
  • Jacket color/marking: black standard; meter marks per reel.
  • Reel lengths: 1–6 km typical; custom cuts available.

Ordering code example: GCYFY–12F–OS2–Ø2.5–HDPE–Black–L4000m
(Confirm duct I.D., blowing kit, route length, and splicing plan at RFQ.)


FAQ

Q1. What duct size is recommended?
5.0/3.5 mm microducts are validated for 2–12F central-tube builds; consult us for larger counts and bundle ducts.

Q2. How far can I blow a 2–8F cable in one shot?
With 7–10 bar and clean 5/3.5 mm ducts, 500–1000 m is typical; 12F achieves ~500–800 m under similar conditions.

Q3. Is the cable gel-free?
Yes—resin-coated fibers and dry construction simplify splicing and cleaning.

Q4. What are the basic mechanical limits?
120 N short-term tensile, 1000 N/100 mm crush, and bend radius 20D/10D (install/static) for typical 2–12F builds.

Thin air-blown micro fiber cable compared to conventional fiber cable, highlighting reduced diameter and lightweight structure

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